Thermally broken aluminium windows feature an insulating polyamide barrier engineered into the frame, separating the interior and exterior aluminium sections to prevent heat transfer — delivering superior energy performance without compromising the strength and sleek aesthetics of aluminium.
This technology is essential for meeting Australia’s increasingly stringent energy efficiency standards. The polyamide thermal break creates a physical separation between the inner and outer aluminium profiles, dramatically reducing thermal conductivity through the frame and minimising condensation on interior surfaces.
At Smart Doors & Windows, we supply and install thermally broken aluminium window systems across Melbourne for commercial, multi-residential, and high-performance residential projects — from NCC-compliant office buildings to passive house designs.


Technical Specifications
Our thermally broken aluminium window systems are precision-engineered to deliver outstanding thermal and acoustic performance while meeting the demanding requirements of commercial construction.
- Frame Construction: Aluminium profiles with polyamide (PA6.6) thermal break barrier separating interior and exterior sections
- Thermal Performance: Dramatically reduces heat gain in summer and heat loss in winter — Uw range from 1.8 to 3.2 W/m²K depending on glazing configuration
- Condensation Control: Thermal break minimises condensation on interior frame surfaces, protecting finishes and improving indoor comfort
- Configurations: Available in casement, awning, sliding, fixed, and hinged door configurations
- Finishes: Extensive powder-coat colour range including Dulux and Interpon options, plus anodized finishes in satin, bronze, and black
- Energy Compliance: Meets NCC Section J commercial energy requirements and residential 6-star and above energy ratings
- Standards Compliance: Certified to AS 2047 (windows and external glazed doors) and AS 1288 (glass in buildings)
Key Features & Benefits
Thermally broken aluminium windows offer a range of performance advantages that make them the preferred choice for energy-conscious architects, builders, and developers:
- Thermal Break Technology: The polyamide barrier creates a physical separation between inner and outer aluminium profiles, reducing thermal conductivity by up to 60% compared to standard aluminium frames
- Enhanced Acoustic Performance: When paired with acoustic glazing, thermally broken systems deliver superior sound insulation — critical for buildings in high-traffic urban areas and flight paths
- Condensation Minimisation: The insulated frame design keeps interior surfaces warmer, significantly reducing the risk of condensation and associated mould growth
- Multiple Configuration Options: Available in casement, awning, sliding, fixed-lite, and hinged configurations to suit any architectural vision and ventilation requirement
- Residential & Commercial Compatibility: Systems are compatible with both residential and commercial framing systems, making them versatile enough for mixed-use developments
- Long-Term Durability: Aluminium frames with thermal breaks maintain structural integrity and finish quality for decades with minimal maintenance


Ideal Applications
Thermally broken aluminium windows are suited to a wide range of projects where energy efficiency and occupant comfort are priorities:
- Commercial Offices: Meet NCC Section J energy requirements while delivering floor-to-ceiling natural light and a modern facade
- Multi-Storey Residential: Essential for apartment buildings and high-rises where energy ratings and acoustic control directly impact occupant satisfaction
- Healthcare & Aged Care: Superior thermal and acoustic performance for patient comfort and wellbeing in hospitals, clinics, and aged care facilities
- Schools & Universities: Energy-efficient glazing that reduces HVAC costs while creating comfortable, quiet learning environments
- Hotels & Hospitality: Premium finish and performance for guest rooms, lobbies, and conference areas where comfort and aesthetics are paramount
- Passive House Projects: High-performance thermal break systems that contribute to the stringent U-value requirements of passive house certification
All our thermally broken systems comply with AS 2047, AS 1288, and NCC requirements for commercial and residential construction. Available powder-coated in any RAL colour or anodized to match your building’s design.
Our Process
We strive to make the process as easy and as stress-free as possible for every commercial project.
Consultation & Material Selection
Through our initial consultation session, we will aim to understand your project requirements and specifications.
Quotation & Approval
We will provide you with an accurate quote tailored to your commercial project specifications.
Manufacturing Product
Your custom thermally broken window systems are precision-crafted to your exact specifications.
Final Installation
Expert installation by our certified team ensures a flawless, lasting finish on every project.

Get a Quote for Thermally Broken Windows
Whether you’re planning a new commercial build, upgrading an existing facade, or designing a high-performance residential project, our thermally broken aluminium window systems deliver the energy efficiency and comfort your project demands. To discuss your requirements or organise a free consultation, please give us a call today or contact us online.
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Contact Information
4A Carrington Drive, Albion, VIC 3020
TESTIMONIALS
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What our customers say about us
“I’ve dealt with a few contractors before, but this team really impressed me with how organized, punctual, and respectful they were the entire time.”
“I was worried about the mess but they left everything spotless and even vacuumed up after themselves—respect!”
“Their attention to detail was next level, and you can tell they take real pride in their work.”
“These aren’t just windows—they’re a whole vibe upgrade for my house and I’m here for it.”
“I had a lot of questions and they answered every single one with patience and clarity—made the decision easy.”
“I appreciated the detailed consultation and clear guidance provided by the Smart Doors team; the final result is a flawless installation that enhances my home’s overall look.”
“I enjoyed the detailed consultation and expert installation, which resulted in windows and doors that are both visually appealing and functionally superior.”
“Hopefully it will continue smoothly in the future.”
“Very nice and beautiful, makes me comfortable staying there, 5 stars for this place.”
“Good.”
